This machine is widely adopted for automobile safety device parts and key engine drive unit parts. Izumi offers a comprehensive lineup of these high-efficiency, vertical, space-saving machines.
Side airbags, generators, intermediate joints, torque converters
Features
Excellent for the bonding of small to medium diameter, and short products.
Improved productivity
This product is easily operated with high reproducibility, and the same products can be produced continuously.
Unmanned operation and automation are possible with use of loading and unloading.
High-speed production (10 seconds or less) is possible.
Improved quality
Thermal distortion is minimal, and stable dimensional accuracy is obtained.
The pressure welding status is monitored constantly, and “OK” or “NG” can be judged automatically.
Highly airtight bonding is possible.
Cost reductions
Its small flat surface area is perfect for compact line design.
No spatter is produced, eliminating the need for residue clear-up work.
Power consumption is 1/5 to 1/20 of that of other welding methods.
Improved environment
CO2 emissions can be reduced.
No toxic substances such as sparks or gas are produced.
We customize products in line with your company’s requests
Examples of typical options that can be installed on 2FW030VT [1] Simple loading unit [2] Unloading loader [3] OK/NG chute [4] Jig cooling function (water cooling) [4] Oil controller * This equipment cannot be equipped with a cutting device.
Option examples
[1] Simple loading unit
Blanks are set by the operator, and then supplied to the spindle unit automatically after starting the machine.
[2] Unloading loader
Finished pressure welded parts are conveyed to the prescribed position.
[3] OK/NG chute
The equipment judges whether the quality is OK or NG, and the unloading destination is automatically changed based on the result.
Machine specifications
Machine specifications:2FW030VT/2FW045VT/2FW060VT
Item
Model
2FW030VT
2FW045VT
2FW060VT
Maximum thrust
At the time of generating frictional heat
(kN)
55
70
100
At the time of applying upset pressure
(kN)
100
200
300
Pressure welding capacity (mild steel round bar)
(mm)
φ10~φ30
φ15~φ45
φ30~φ60
Fixed side
(mm)
315
315
600
Maximum length of materials to be mounted
Rotating side
(mm)
φ38~50 L40mm~45mm
φ50~75 L40mm~45mm
φ315~355 L70mm~95mm
Fixed side
(mm)
φ38~230 L40mm~45mm
φ50~350 L40mm~45mm
φ200~235 L45mm~55mm
Spindle
Rotating speed
(rpm)
2,800
1,800
800
Motor output
(kW)
60※
60※
110※
Gross weight (guide)
(ton)
6
8
12
Floor space occupancy (guide)
(m)
3.9×1.9
5.5×2.5
3.4×2.9
※Motor output changes based on aspects such as the product shape.